Ball Consulting Ltd
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Fast Stone® Cement Dry Blends

Fast StoneŽ Cement Dry Blends Powered by Qwix™

The Fast StoneŽ family of cement dry blends has been specially formulated to respond to the precaster's need for faster setting hydraulic cement mixes and lightweight cast parts.

Fast StoneŽ blends start with Portland cement (gray or white) and Qwix™ in various ratios depending on specific processing or demolding criteria. Portland/Qwix™ ratios can be adjusted to reduce normal Portland cement demold times from overnight to a few hours using regular production techniques or as little as 30 minutes when using the Rimcaster continuous mixer.

The Fast StoneŽ line, available in gray or white, is formulated to be mixed with various combinations of sand, pigments, Forton VF-774, water, plasticizer and AR fibers to achieve the producer's desired results.

The Fast StoneŽ LT line, also available in gray or white, contains lightweight aggregates and sand that when mixed with pigments, Forton VF-774, water, plasticizer and AR fibers will give castings in the 65-75 pcf range while maintaining short demold times.

Fast StoneŽ C and CS are specially formulated products for GFRC countertops.  Both incorporate VCAS 160 to provide a denser cast surface, while maintaining the short demolding times of the Fast StoneŽ family.

Fast StoneŽ dry blends can be custom formulated to include alkali resistant glass fiber, pigments and sand, or a combination of lightweight aggregates to meet individual producer's production needs.

Packaging:

The Fast StoneŽ line is packaged in 50 lb. bags.  There are 60 bags per pallet in the East Region and 56 bags per pallet in the West Region.

The Fast StoneŽ LT line is packaged in 40 lb. bags.  There are 56 bags per pallet in both regions.

Suggested Mix Design per bag:

Fast StoneŽ

Fast StoneŽ LT

Recommended Water to Cement Ratios (W/C ratio) are:


W/C ratio
Fast StoneŽ .30 to .34
Fast StoneŽ LT .34 to .38


Note: the W/C ratio and plant temperature will influence the set times and the demold times of the Fast Stone mixes. The higher the W/C ratio and the cooler the plant temperature, the longer the set times and demold times.

Plasticizer: Fast StoneŽ: ADVA Series from W. R. Grace or Glenium from BASF are suggested.
Fast StoneŽ LT: ADVA Cast 555 from W. R. Grace is suggested.

 

 

Qwix™ is patented and trademarked by the Ultimax Corp. It is produced under license by the Heartland Cement Co., a wholly owned division of the Buzzi Unicem Corp.